Design & Tech Pack Engineering
Every garment begins with technical drafting. Our product development desk translates aesthetic concepts into measurable Points of Measure (POM), calculating stretch allowances, stitch tolerances, and panel seam lines.
By refining ergonomics on digital pattern tables prior to cutting fabric, we prevent unwanted bunching, chafing, and tension imbalances.
Fabric & Material Selection
Performance apparel succeeds or fails on the integrity of the knit. We source certified nylon-spandex blends, moisture-wicking poly-interlocks, micro-ripstops for fight shorts, and premium heavy French terry cottons.
Incoming fabric rolls undergo lab-dip color verification under standardized light boxes, rub-fastness testing, and wash-shrinkage checks before reaching the cutting room floor.
Precision Cutting & Grading
Precision cutting guarantees that individual panels align with millimeter accuracy during sewing. We utilize structured pattern grading algorithms that maintain proportional fit across the full size spectrum from XS to 3XL.
Clean edge finishes and accurate grainline alignment prevent twisting of leg seams or torso torquing after heavy gym laundering.
Stitching & Seam Assembly
Our sewing lines employ specialized stitching configurations tailored to specific sportswear categories. Compression garments feature four-needle, six-thread flatlock stitching that lies flush against the athlete's skin to prevent friction burns.
High-stress zones—such as crotch gussets on MMA shorts and waistband anchors—receive reinforced bar-tack sewing for maximum longevity in competition.
Printing, Sublimation & Branding
Brand decoration must endure athletic abuse. We specialize in Italian dye-sublimation for teamwear and fightwear, where ink penetrates the polyester molecular structure without closing fabric pores.
For streetwear gymwear and hoodies, we provide high-density silicone transfers, water-based soft-hand screen printing, and dimensional 3D embroidery that gives garments a premium retail finish.
Finishing, Quality Audit & Dispatch
Before any garment enters packaging, it passes through our dedicated inspection stations. Hand inspectors examine every seam, trim micro-threads, verify POM measurements against master spec sheets, and perform tension pull checks.
Garments are then steam pressed, tagged with your custom hang tags, folded into branded frosted polybags, and packed into reinforced export cartons ready for global dispatch.
